Manufacturing Engineer/Six Sigma Black Belt (Crankshaft Forging) at Ford Motor Company
Greater Detroit Area
Ford Motor Company
Manufacturing Engineer/Six Sigma Black Belt (Crankshaft Forging)
Livonia, Michigan, United States
Ford Motor Company
Manufacturing Tooling Engineer/Six Sigma Black Belt (Engine components machining)
August 2008 to August 2019
Livonia, Michigan, United States
Ford Motor Company
Lead Manufacturing Engineer (Casting & Forging Operations)
February 2005 to August 2008
Dearborn, Michigan, USA
Ford Motor Company
Lead Process Manufacturing Engineer (Transmission Machining Process)
February 2002 to August 2005
Livonia, Michigan, United States
Ford Motor Company
Lead Manufacturing Engineer (Casting & Forging Operations)
February 2000 to August 2002
Dearborn, Michigan, United States
SESCO Inc.
Lead Design Engineer
October 1996 to January 2000
ORAN ZOVA
Mechanical Engineer
February 1991 to July 1996
•Research, Benchmark and procurement of Forging machinery for Ford Global Engine programs for components such as Engine Crankshafts.•Analysis of forging issues on Crankshafts produced by Ford and suppliers.•Analysis of crankshaft forging designs for all new Global programs.•Analysis of crankshaft balancing issues on Ford North America Programs. •Research, Benchmark and procurement of Forging machinery for Ford Global Engine programs for components such as Engine Crankshafts.•Analysis of forging issues on Crankshafts produced by Ford and suppliers.•Analysis of crankshaft forging designs for all new Global programs.•Analysis of crankshaft balancing issues on Ford North America Programs.
What company does Dmitri Press work for?
Dmitri Press works for Ford Motor Company
What is Dmitri Press's role at Ford Motor Company?
Dmitri Press is Manufacturing Engineer/Six Sigma Black Belt (Crankshaft Forging)
What industry does Dmitri Press work in?
Dmitri Press works in the Automotive industry.
Who are Dmitri Press's colleagues?
Dmitri Press's colleagues are Manuel Ordóñez, Dirk Niemeyer, Diego Velázquez, Erick Saldaña, Cristofer Delgado Bourde, Jeronimo von Wuthenau, Enrique Rascon, Bernadette Cuevas, Marco Araujo, and Jose Antonio Gonzalez Espinosa
📖 Summary
Manufacturing Engineer/Six Sigma Black Belt (Crankshaft Forging) @ Ford Motor Company •Research, Benchmark and procurement of Forging machinery for Ford Global Engine programs for components such as Engine Crankshafts.•Analysis of forging issues on Crankshafts produced by Ford and suppliers.•Analysis of crankshaft forging designs for all new Global programs.•Analysis of crankshaft balancing issues on Ford North America Programs. Livonia, Michigan, United StatesManufacturing Tooling Engineer/Six Sigma Black Belt (Engine components machining) @ Ford Motor Company • Research, Benchmark and procurement metal cutting tooling for Ford Global Engine programs for components such as Cylinder Block, Cylinder Head, Cam Shaft, and Connecting Rod.• Revision existing tool layouts and approval of new documentation. Verification speeds and feeds for new tooling. Improvement of machining Cycle time and process capabilities on flexible CNC machining lines. From August 2008 to August 2019 (11 years 1 month) Livonia, Michigan, United StatesLead Manufacturing Engineer (Casting & Forging Operations) @ Ford Motor Company • Lead Engineering & Installation of Melt shop exhaust system for Cleveland Casting Plant (MACT program) • Lead equipment installation on the Plant Roof by using Helicopter Lift. Total Saving $182K• Completed an extensive Design FMEA and R&M assessment for the system for future maintenance and trouble shooting.• Negotiated with vendors and contractors on multi-million dollar equipment purchases and services performed- $800K Project Saving• Lead Project Management (Equipment procurement, Project Timing, Project Budget.)• Lead Refuse Operation Cost Reduction - $1.5Mln. Annual Saving.• Completed 6-Sigma Projects with total saving - $1.8 Mln. From February 2005 to August 2008 (3 years 7 months) Dearborn, Michigan, USALead Process Manufacturing Engineer (Transmission Machining Process) @ Ford Motor Company • Lead Process for 6F/6R Case and Converter Housing Aluminum Machining. Analyze Manufacturing feasibility and a robust process design. PFMEA, DCP, Process Sheets, Process Illustration, Tool Layout, Line Layout, APQP. Lead lean manufacturing and project management.• Procuring state-of-the-art MQL CNC Machining Centers, Gantries, Leak test Stands, High Pressure Deburr ($65 Mln. Project budget).• Maintain control and documents expenditures for machinery and equipment acquisition and launch within authorized budgets for facilities and tooling. • Working with cross-functional teams. Plant tech's, Plant engineering, productivity, purchasing, STA, MP&L, Tooling and Gauging, Product Design. Lead CPMT meetings.• ISO 9001 Quality Rep. for PT ATO ME Aluminum Machining Section From February 2002 to August 2005 (3 years 7 months) Livonia, Michigan, United StatesLead Manufacturing Engineer (Casting & Forging Operations) @ Ford Motor Company • Research, procurement and installation state-of-the-art forging equipment ($45Mln. project)• Responsibilities include:• Global Benchmarking/Best Practices 1. Identified best in class system2. Reduced time to delivery by 6 months3. Lowered total system cost by $6 million US• Equipment and layout verification.• Technical analysis, Life Cycle Cost analysis• Preparing specification packages.• Cost analysis and cost reduction negotiations, estimated savings $4 million From February 2000 to August 2002 (2 years 7 months) Dearborn, Michigan, United StatesLead Design Engineer @ SESCO Inc. •Designed special machines for stamping, automatic cradle-straightener-feeder lines,Oscillating shear dies, crop shears, destackers, conveyors, etc.• Stress, strength analyzes part of machines such as shafts, gears, frames, etc.•GD&T analyze designed mechanisms, R & D new product.•Developed Proposals, integration and installation drawings From October 1996 to January 2000 (3 years 4 months) Mechanical Engineer @ ORAN ZOVA •Designed and developed of tooling fixtures, moldings. Facility layouts and costing for new models.•Developed specification for equipment installation, PM procedures.• Upgraded production equipment - material handling & process machines, glass cutting CNC machines.•Providing engineering ergonomic solution & safety analysis From February 1991 to July 1996 (5 years 6 months)
Introversion (I), Sensing (S), Thinking (T), Perceiving (P)
4 year(s), 11 month(s)
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