Clarence Hines's Email Addresses & Phone Numbers

Controls & Automation Consultants LLC - Biotech Manufacturing Systems Integration SME / PM @ Lonza Lead team in laying out the ground work for designing, coordinating and procurement of multi-million dollar single use bioreactor suite.Conducted multiple walkthroughs with vendor regarding automation controls setup, network integration, equipment relocation, construction and engineering assessments. Assisted team in troubleshooting field I/O...

Controls & Automation Consultants LLC - Biotech Manufacturing Systems Integration SME / PM @ Lonza Lead team in laying out the ground work for designing, coordinating and procurement of multi-million dollar single use bioreactor suite.Conducted multiple walkthroughs with vendor regarding automation controls setup, network integration, equipment relocation, construction and engineering assessments. Assisted team in troubleshooting field I/O issues for manufacturing bioreactor suite trainReviewed equipment used in train for integration with new Thermo Fisher’s (Finesse) G3Pro SUB Controllers.Designed Glycol cooling/heating loop P&ID with 18kW Sterling TCU for suite via AutocadCross examined client P&IDs Reviewed change control SOP for activities to be performed in manufacturing’s, GMP coreReviewed process for receiving permits for 2000L SUB anchoringReviewed removal and replacement of all current 1000L Control panels and network connectionsReviewed and coordinated plans with project team and created schedule and allocated resourcesDesigned 3D model of clean room layout to verify that manufacturing assets added to new room had proper spacing for operation and ceiling clearance when relocatedGenerated project management plan, schedule, resource allocation, communication plan and weekly status presentations. Conducted project Kick-off meetingsGenerated WBS (Work break down structure) in VisioAllocated resources using MS ProjectConducted status presentations in MS Powerpoint From April 2018 to July 2018 (4 months) Hayward, CaliforniaControls & Automation Consultants LLC - Sr Automation Engineer and Validation Specialist @ Prolong Pharmaceuticals • Responsible for authoring documentation as it relates to GAMP 5 (Good Automation Manufacturing Practices) Guidelines • Authored Manufacturing Flow diagram to be used as base line for manufacturing of client product. • Authored Functional Specifications (HW/SW)• Authored Detailed Design Specifications• Authored test scripts• Authored IOQ documentation and test scripts• Worked with RsLogix PLC vendors in making sure batching code was compliant. • Reading RsLogix5000 code, Operations; Phases; Equipment Modules; Control Module documentation• Lead Validation efforts/research documentation development• Followed Network topology to make sure all equipment was on network and recommended any changes• Authored Validation Summary Report• Checked over Vendor engineering turn over packages• Assisted in developing disaster recovery backups for manufacturing systemsValidated the following networked manufacturing equipment in a clean room environment:• Centrifuge• Weigh and Dispense Scales• Buffer Tank Control System with PLC and HMIs• 4 Buffer Skids with/PLC and HMI• 2 Pump Skids with /PLC and HMI• 1 Filler with PLC and HMIAdditional tasks were to develop baseline documentation used to validate the manufacturing process facility.• FS• Reviewed SAT/FAT• DS (HW & SW)• Network drawing • IQ/OQ for• Network • Process control system• Integrated process sequence testing • Validation Final Summary Report• Vendor Engineering Turn Over Package for each system• Standard Operating Procedures• Process Control System• Security & Admin• Backup Restore• Disaster Recovery• Change Control From May 2016 to September 2016 (5 months) South Plainfield NJControls & Automation Consultants LLC - Sr Electrical Controls Engineer @ Mueller Martini GmbH • Project controls engineer for various high-speed PLC based machines.• Conducted electrical design and review for automated equipment• Modified and upgraded existing electrical control panels• Modified and upgraded existing electrical schematics via ACAD• Created electrical panel and machine BOMs via Reflections • Designed several wiring harnesses from scratch that integrated to control panels.• Authored and reviewed new RSLogix programs to be tested and downloaded to machines.• Specified various analog and digital sensors for consistent automated operation.• Authored design specifications from scratch and flow diagrams for improved communication via Visio.• Created state transition diagrams for machine automation. • Conducted design reviews and project presentations for better understanding of deliverables.• Updated “As Built” drawings on shop floor• Successfully Tested and delivered new program machine functionality and electrical upgrades on machines From June 2015 to December 2015 (7 months) Allentown, Pennsylvania AreaControls & Automation Consultants LLC - Automation Manufacturing Project Manager @ Bausch + Lomb Main responsibilities include mechanical, electrical and vision engineering overview/design of systems to decrease defect percentages on the contact lens manufacturing line, this entailed leading/coordination of R&D plans on evaluating the feasibility of a Cognex Vision Pro system. Reviewed RsLogix 5000 PLC code, Solidworks 3D designs, Lens inspection methodology and documentation for accuracy. Communicated all design and testing results from cross functional team to superiors on a weekly basis. Successfully led an elite team of engineering professionals in the design, scheduling, implementation of a vision inspection system that successfully reduced the defect rate by 30%. In addition became lead in establishing all SDLC (Software Development Lifecycle) guidelines for the development and implementation of the new control/vision system on the contact lens pilot line. Successfully became lead in development of all work and timelines needed for equipment research, authored such documents as FMEA, USRS, FRS, CSRS, Test Scripts, protocols etc. Conducted overall control/vision system design as well as reducing project lead times by vendor selection. From June 2013 to November 2013 (6 months) Rochester NYControls & Automation Consultants LLC - Project Manager, Automation Engineer @ Regeneron Pharmaceuticals, Inc. Automation Engineer As part of the automation group main responsibilities were to train automation lead controls engineers in consistent techniques for implementing and managing automation projects as well as assisting with HVAC designs that conformed to all SDLC, SOPs and GAMP guidelines. In addition to reviewing pertinent electrical schematics, P&IDs, SOWs and vendor proposals my hands on expertise in programming, system configuration, troubleshooting and electrical schematic design aided in resolving engineering design and vendor issues. Automation EngineerAutomation consulting figure responsible for assisting team in over seeing 20-30 multi-million dollar Bioreactor suites and SDLC documentation of rapidly developing Biotech firm in addition to vendor management activities. Documentation is critical for FDA acceptance and GAMP 5 compliance in a regulated environment. Immediate duties are review of various documents such as URS, FRS, SDS, SAT, FAT etc. Cross checking of design specifications against completed P&IDs are essential to success and accuracy for 20-30 bioreactor suites. Compliance of Design specifications with vendor code etc. Aided in development of URS (User Requirement Specs) and FS (Functional Specs). Verified electrical/mechanical drawings were consistent with all documentation including BOMs etc. Project Lead for BMS (Building Management System) and GE Proficey integration and validation. Conducted various meetings to ensure vendor designs were meeting design requirements. From November 2012 to June 2013 (8 months) Rensselaer, NYControls & Automation Consultants LLC - Sr. Controls Engineer @ Sunoco Refining & Marketing Lead PLC Programmer• Assist in modifying/upgrading existing multi-million dollar grain and material handling processes• Coordinated plant processes and personnel during plant startups and testing.• Suggested alternative methods for improving user machine interface with operators.• Read electrical drawings and coordinated system upgrades.• Worked with PLC emulator to test logic before actual implementation which shortened cycle down times.PLC/HMI Programming• Succeeded in modifying existing grain and material handling processes• Factory Talk View Studio Modifications• RsLogix5000 Modifications/DeviceNet • Suggest alternative methods for improving user machine interface with operators.• Read electrical drawings and coordinated system upgrades• Worked with PLC emulator to test logic before actual implementation which shortened cycle down times.• Worked with P&ID drawings and operators to ensure customer requirements were met From June 2012 to November 2012 (6 months) Fulton NYControls & Automation Consultants LLC - Sr. Controls Engineer @ Corning Incorporated Diesel Periodic Project • Project Controls engineering lead for 40 million dollar Diesel Periodics Material Handling system. • Assisted Project Manager in meeting schedules, resource allocation, leveling, vendor management and risk assessment. • Programmed Control logix 5000 PAC, Panelview, RSView software. • Succeeded in overcoming more complicated controls issues that slowed project schedule. • Coordinated schedule within project team and fostered concurrent engineering concepts for upgrades and automation modifications. • Hands on troubleshooting with electrical schematics and digital meter. • Read VB.Net/VBA code for minor troubleshooting and modifications, corrected OPC issues sent to PAC (PLC). • Performed table updates, queries and traced issues within SQL database. • Performed hands-on electrical troubleshooting by using schematics to trace root causes. • Located and solved DVT camera barcode reader communication and electrical issues. Vision Inspection Research Project• Researched state of the art vision inspection systems and authored vision documentation guidelines for programming software selection, to be used by engineering division as background case studies, study included Labview, Matrox and Halcon software evaluations and tests. From May 2006 to March 2012 (5 years 11 months) Corning Inc.Controls & Automation Consultants LLC - Electrical Controls Engineer @ Corning Incorporated PI Integration• Project Manager for plant-wide installation and commissioning of OSI PI integration to various equipment such as Kilns, Hot Rolling machines and Cold Rolling Steel machines. • Conducted OPC server configuration, PLC RSLogix 5000 programming, RSLogix 500 programming, ACAD modifications, scheduling, power-point agenda meetings, and vendor coordination.• This project consisted of engineering and integrating software/ hardware that was used to connect to various standalone machines. These systems were then connected to the OSI PI server for trending. • This new ability allowed for optimized performance during plant processes and improved overall energy efficiency. Integrity Test Machine • Controls Project Manager for 15 members composed of mechanical, electrical, technicians and process engineer.• Generated Gantt chart, project schedule and allocated resources for the successful implementation of automated integrity tester. • This machine inspected diesel filters through the use of vision and laser technology. • Responsibilities included generating PLC/PAC code on RSLogix 5000 software, configuring and starting up control net devices, VFDs, Servos etc. • Generated functional specifications based on concurrent engineering methodologies, programming panelview screens, troubleshooting VB.Net code and interfacing with IT via OPC connectivity for SPC (statistical process control). • Coordinated electricians and maintenance for major installs and repairs on tester. • Cross referenced electrical schematics with field install for accuracy and generated “As Built” electrical drawing package. • Helped develop SOPs for operators and troubleshooting guides for engineers. • Attended software meetings and best practice seminars hosted by Corning Inc. From November 2005 to March 2010 (4 years 5 months) Corning NYControls & Automation Consultants LLC - Sr. Electrical Controls Engineer, Project Engineer @ Corning Incorporated Troubleshooting multi-million dollar material handling, WMS and ASRS automated system. This system was a PLC based control system that interfaced with HMI, Proficy, and VB.net applicationsDiesel Periodic Project • Project Controls engineering lead for 40 million dollar Diesel Periodics Material Handling system. • Assisted Project Manager in meeting schedules, resource allocation, leveling, vendor management and risk assessment. • Programmed ControlLogix 5000 PAC, Panelview, RSView software. • Succeeded in overcoming more complicated controls issues that slowed project schedule. • Coordinated schedule within project team and fostered concurrent engineering concepts for upgrades and automation modifications. • Hands on troubleshooting with electrical schematics and digital meter. • Read VB.Net/VBA code for minor troubleshooting and modifications, corrected OPC issues sent to PAC (PLC). • Performed table updates, queries and traced issues within SQL database. • Performed hands-on electrical troubleshooting by using schematics to trace root causes. • Located and solved DVT camera barcode reader communication and electrical issues.Vision Inspection Research • Researched state of the art vision inspection systems and authored vision documentation guidelines for programming software selection, to be used by engineering division as background case studies, study included Labview, Matrox and Halcon software evaluations and tests. From November 2005 to April 2009 (3 years 6 months) Corning NYSr. Controls Engineer @ Corning Incorporated Batch Remediation Project• Hands on Project Manager, programmed RsLogix PLC5 and upgraded IFix HMI. • Managed/coordinated project team of individuals for multi-million dollar batching process upgrade. • Developed scope, budget, schedules and other associated documentation. • Conducted weekly project meetings. • Helped establish primary focus for advancements in technology. • Became point of contact and reference for vendor selections. • Directed and managed technical individuals while keeping project on time and within budget. • Remained focal point of entire project while directing team members for efficient task execution. • Used critical path methodologies and project feedback control theories to achieve success. • Also had hands on task execution when needed with iFix, Allen Bradley, PI, Autocad and DCS technologies. • Project team was awarded Corning Quality award, and yielded cost savings over 300,000 per/yr. (read more at http://online.corning.com/topstory.aspx?id=1050) From March 2005 to March 2006 (1 year 1 month) Corning IncControls & Automation Consultants LLC - Lead Controls Engineer, PAC Programmer, Controls Consultant @ GlaxoSmithKline Pharma GmbH LDT System Project • Lead Controls Engineer for 10 members of Innovative Manufacturing Department, assisted group by developing robust and highly repetitive programming for a high speed automated dispensing system, which incorporated, vision technology, conveying and database storage of essential data, to be used by QC. • Conducted PLC RSLogix5000 programming, IFix programming, OPC driver configuration on high-speed system.• Successfully led group in solving automated throughput issues by increasing data accuracy and improving ladder logic to various equipment such as DI (Dispensing Inspection station, DC (Dispensing Confirmation Station, SCADA etc. • Conducted pre-validation testing to ensure accuracy and repeatability of system.• Assisted with technical deviation documentation for validation department.• Aided in deep technical problem solving for highly advanced system.• Assisted team in improving data integrity of system and proper storage in AMS database. • Developed programming for high-speed dispensing pump which is connected to the SCADA and vision system.• Support and development of FAT/SAT • Support of validation procedures and incident reports and alleviations. • Completed software review with consideration of current GAMP 5 standards. • Training on cGMP, GMPs, clean room environment etc. • Influenced team culture to accept new communication plan of documentation by instituting custom flow diagrams that helped bridge inconsistencies between multiple platforms, SQL, AMS, Controllogix PLC, IFix SCADA etc. This paved the development of my proposed data buffering modification which later proved to show an increase in data integrity and product quaility on the pharmaceutical dispensing system. From May 2010 to December 2011 (1 year 8 months) Collegeville PAControls & Automation Consultants LLC - Lead Controls Engineer, Project Manager @ Corning Incorporated - CMS Alloy Pouring System Upgrade• Developed Bid Package along with various options. • Conducted Meetings with client• Developed Scope of Work• Selected Vendors• Allocated Controls Resources• Verified and approved Controls proposals of vendors• Generated schedules deliverables, bom, etc.Hot Rolling Mills Upgrade• Project manager for Upgrading various Hot Rolling Mills • Lead electrical controls team to successfully wire and install HMI/PLC systems• Directed electricians, maintenance and IT personnel. .• Directed/suggested PLC modifications according to Corning standards.• Verified all operations were up to Corning safety standards.• Conducted concurrent engineering strategies for upgraded system. • Aided indesing of all PLC to OPC connectivity with OSI PI server used for historical data tracking.• This system was upgraded to help prevent costly roll repairs by examing various parameters of the system such as load and speeds of existing processes. From November 2008 to March 2010 (1 year 5 months) Corning NYControls & Automation Consultants - Sr. Controls Engineer/Systems Integration SME @ Princeton Plasma Physics Laboratory (PPPL) Sr. Controls Engineering/Systems Integration SME for customer. Current responsibilities include assisting team on planning, designing, fabricating, implementing and testing multi-million dollar control system. See below list of current tasksProject Management PlanBill of MaterialsCost EstimatesHardware specification developmentSoftware Flow Diagram developmentLogix Studio programmingGuard Logix 5580 redundant CPU Safety ControllerPoint I/O - SafetyFlex 5k - SafetyNetwork ArchitectureStratix switch Fiber OpticsLOPA AnalysisFault Tree AnalysisSafety Integrated FunctionsSIL 2 device allocationAOI, UDTControls Circuit IntegrationACAD Schematic developmentIAB developmentPanel layout development3D Modeling developmentNECIEC 61508IEC 61511NECULNFPA 79 Princeton NJControls & Automation Consultants LLC - Automation Consultant & Validation Specialists @ Fresenius Kabi USA Assisted customer with new machine and human-readable implementation (Serialization), troubleshooting and validation for their injectables product line, which is mandated by the Drug Supply Chain Security Act. In addition to IOQP documentation and execution.Additional:Developed project management planConducted project Kick-off meetingsGenerated WBS (Work break down structure) in VisioAllocated resources using MS ProjectConducted status presentations in MS PowerpointGenerated scheduling and risk mitigation for critical tasksResponsible for preventative maintenance activities, documentation and troubleshooting for various Automation and computer controlled systems and machinery.Reviewed cost estimatesReviewed, RsLogix 5000 programs.Created electrical schematics using Autocad.Installed VirtualBox environment Lead and installed critical production software on remote Virtual ServerConfigured MS SQL 2012 for successful integration to existing softwarePlanned, scheduled and managed critical data migration of older database to SQL 2012Study director for approved documentationValidated data to ensure successful migrationVerified all HMI screens functioned properly Configured 30 Window users and adminConfigured 30 users for data acquisition system DataPro3Configured Data Pro3, DAS abd SQL 2012 security permissionsAssisted corporate IT with security level challenges with legacy domain and usersConfigured multiple hardware IP addresses for monitoring equipment.Conducted testing activities for new serialization equipment.Conducted troubleshootingVerified machinery operated according to specificationsConducted weekly status meetings/updates for stakeholders and managementAuthored automation test protocols and scriptingCoordinated any necessary downtime with managers, maintenance etc. From January 2017 to April 2018 (1 year 4 months) Grand Island, New YorkControls & Automation Consultants LLC - Implementation Lead of NGAVS/Project Manager @ Ford Motor Company - Controls & Automation Consultants LLC Project Manager and Integral part of a highly skilled cross functional IT/Industrial Controls team on various projects, whose technology facilitated the data communication, transfer and scheduling of Ford dealership orders to actual models to be produced on the production floor. Position interfaced with various Ford teams such as VO (Vehicle Operations), Plant IT, QLS team, FIS Team, Financial/Budget Team leadership etc. Overall project was estimated to be about 700 Million of which the AVS project was a part of. This system was used to schedule the various builds for each vehicle produced in the ford complex. The AVS system interfaced with Ford plant IT equipment and various robotic equipment during production. Other equipment we interfaced with and validated were, FIS (Factory Information Systems), QLS (Quality System), Error Proofing, New Model feature data (sun roof, bumper, doors etc). In addition the team interfaced with robot vendors such as Fanuc, Kuka, CEC, Durr and ABB etc. From August 2014 to March 2015 (8 months) Oakville ON